The manufacturing industry is undertaking cutting-edge ramp-ups like never! We’re talking about high-tech processes that strike three birds all at once. Speaking of massive revenue, high-speed operations, and little human effort. Isn’t this where we’ve always dreamed to be?
Well, it may sound like sci-fi until you get a machine that actually becomes your game-changer. In this article, we’re shifting our radar to the renowned handheld laser welding machines. If you’ve gotten word about them, you must have heard about one thing. That welding has never gotten easier, right?
Well, there are several types of laser welding machines. But let’s delve into the upsides of handheld ones.
But before that!
You might be on the other side of the spectrum and wonder what handheld laser welding machines are!
Laser welding machines use laser beams to create welds, or rather merge metals. The process involves highly-powered laser beams that heat and melt a metal part. The molten metal parts then cool down together, fused and seamless. The process is often fast and precise, to avoid distortion and result in high-quality merges.
Hence, a handheld laser welding machine is simply held and controlled by hand. It simulates a box construction in manual welding. The machine comes compact and with a friendly weight that makes it easy to operate. The operator can adjust the power from the control panel to anywhere between 150W and 1500W.
The machines support high-speed welding of materials as thick as 4mm. They are easy to use, coming with tens of preset modes and giving space for adjusting the modes or setting new ones. The handheld laser welding machines are as powerful as creating welds on stainless steel, galvanized steel, mild steel, aluminum, etc.
Advantages of Handheld Laser Welding Machines
-
Versatile
Handheld laser welding machines are curated for a wide range of welding processes. Just as traditional welding involves different types of recipes, laser welding is an ideal replacement. Handheld welders are designed to offer these services with much precision and minimum distortion. Besides being an excellent replacement, laser welders can correct manual weld defects. Such defects include undercuts, cracks, dense pores, and under welding.
-
High-quality welding effect
Handheld laser welding machines add a touch of elegance and class. The machines are easy to control, manipulate, and operate, hence giving an excellent finish. Unlike traditional welding, laser welds have small or no heat-affected areas. Besides, the welds are smooth, appealing, and without deformation problems. Handheld welders have high accuracy, giving little to no chances of deformation, traces, or blackening. You won’t have problems with cracks because the process involves melting only the parts to be merged. Instead, you’ll end up with a firm weld, large welding depth, and enough melts.
-
High-speed process
Handheld welders are beloved for their high-speed welds. This is a major advantage over manual welding machines because it affects the overall manufacturing speed. The process allows you to smash a big workload in no time and reap massive returns. This makes work fun rather than having a whole day of back-breaking welds that would still need post-processing.
Besides, the process gives you enough time to juggle different duties in your workshop. You can clear this, otherwise daunting workload in a few hours and get time to focus on the most important ones.
-
Cost-saving
Handheld laser welding machines allow you to save more than you would with manual welding machines. The latter requires post-processing, which often needs additional material. As manual welding is often defective, you’d need additional power to improve the bumps and depressions. Besides, the additional filler material adds to the cost, and may still not leave the joint looking perfect. So, you might need some shade and shiners for the sake of retaining its original color.
Besides, the chances of damage to materials are higher with manual welding than with handheld welders. That’s why you might always be on the road to the bank for repairs or compensation. With handheld welders, all these flaws have a minimal window.
-
Ease of operation and flexibility
Handheld welders are easy to start (one press of a button) and control. Being handheld, they give you control over differently angled welds. So, you can move to the right or left without much hassle and still finesse the weld. Additionally, you’ll enjoy a longer welding distance. They’re also ideal for all kinds of welds while serving convenience and ease.
Wrapping Up
Handheld lasers are now dominating the welding world. They serve so much efficiency without an expensive recurring expenditure. Manual welding may seem cheaper at the start but is more expensive because of its constant additional costs. You’d also spend on maintenance. However, laser welders will only require maintenance costs. Click here to find the greatest handheld laser welding machines.
